Cost Reduction Through Production Leveling and In-House Component Production
First written in FY2017-Q2. 20 of 31 entries say "Advanced", first in FY2017-Q3. Latest entry: 2026-08-10.
The whole theme swung hardest in 2020: 2 of 18 companies on the "Worse" side.
13 other companies' latest entry also says "Advanced".
- 2026-08-10AdvancedEarnings
「Our continuing cost-reduction efforts through expense reductions and productivity improvements, together with product price increases, proved effective. As a result, operating profit for the cumulative first quarter was ¥68 million, a significant increase from the same period of the previous year.」
The disclosure stated that cost reductions through expense reductions and productivity improvements, together with product price increases, led to higher profit. - FY2026AdvancedAnnual report
「In terms of earnings, the company continued efforts to reduce costs through expense reductions and productivity improvements in response to soaring brass prices, higher prices for other materials and higher overhead expenses resulting from broad-based inflation. As a result, operating profit was ¥111 million, an improvement of 35.5% from the previous fiscal year.」
Cost-reduction measures through expense reductions and productivity improvements continued, and operating profit was ¥111 million, an improvement of 35.5% from the previous fiscal year. - FY2026-H1AdvancedAnnual report
「In terms of earnings, the Company continued cost-reduction efforts through expense reductions and productivity improvements in response to sustained high brass prices, higher prices for other materials, and higher indirect costs due to broad-based inflation. As a result, operating income for the interim accounting period was ¥45 million, an improvement of 226.5% year on year.」
Cost-reduction measures including expense reductions and productivity improvements continued, and operating profit improved 226.5% year on year, from ¥14 million in the same period of the previous year to ¥45 million. - FY2025AdvancedAnnual report
「In response to higher raw material prices caused by soaring brass prices and the weaker yen, as well as higher overhead expenses resulting from inflation, the company continued efforts to reduce costs through expense reductions and productivity improvements, and began to see results from the third quarter.」
Concrete progress was reported in cost-reduction measures through expense reductions and productivity improvements, with results beginning to emerge from the third quarter. However, full-year operating profit has declined. - FY2025-H1RestatedAnnual report
「In terms of earnings, the company continued efforts to reduce costs through expense reductions and productivity improvements in response to higher raw material prices caused by soaring brass prices and the weaker yen, as well as higher overhead expenses resulting from inflation, but」
The company explained that although it continued efforts to reduce costs through expense reductions and productivity improvements, it was unable to halt the deterioration in profitability during the interim accounting period. - FY2024AdvancedAnnual report
「The Company continued to face pressure on earnings from sustained high raw material prices and rising labor and outsourcing costs, but worked to reduce costs through production efficiency improvements and thorough expense reductions.」
Cost-reduction measures focused on improving production efficiency and thoroughly reducing expenses are being continued and made more concrete in response to increases in raw material, labor and outsourcing costs. - FY2024-Q3AdvancedAnnual report
「In terms of profit and loss, in the same period of the previous fiscal year, there were low-margin sales, mainly of brass valves, driven by rush demand at prices before the increases. These sales had been eliminated in the cumulative third quarter of the current fiscal year. The rise in raw material prices and various expenses due to persistently high material prices and inflation was absorbed through expense reductions and cost improvement efforts, resulting in an improved operating profit margin. As a result, for the cumulative third quarter, operating profit was ¥181 million, up 2.3% year on year, ordinary profit was ¥179 million, up 10.1%, and net profit for the quarter was ¥145 million, up 19.3%.」
Efforts to absorb rising costs through expense reductions and cost improvements continued, resulting in profit performance above the same period of the previous year, including operating profit of ¥181 million. - FY2024-Q2AdvancedAnnual report
「The increase in raw material prices due to the weaker yen and the rise in various expenses due to inflation were absorbed through other expense reductions and cost improvement efforts, resulting in an improved operating profit margin. As a result, for the cumulative second quarter, operating profit was ¥112 million, up 37.9% year on year, ordinary profit was ¥111 million, up 36.0%, and net profit for the quarter was ¥80 million, up 54.8%.」
The company continued expense reductions and cost improvement efforts in response to higher raw material prices and various expenses, improving operating profit to ¥112 million, ordinary profit to ¥111 million, and net profit for the quarter to ¥80 million. - FY2024-Q1AdvancedAnnual report
「In terms of earnings, the same period of the previous year included low-margin sales, mainly of brass valves, driven by rush demand at prices before the increases. Those sales were absent this quarter. As a result, increases in raw material prices due to the weaker yen and higher indirect costs due to inflation were absorbed through other expense reductions and cost-improvement efforts, improving the operating margin.」
The company demonstrated that higher raw material prices and various expenses were absorbed through expense reductions and cost improvement efforts, improving the operating profit margin. - FY2023AdvancedAnnual report
「In addition to thoroughly reducing expenses internally, we implemented price increases across products, including LP gas cylinder valves, and the entire company worked to secure an appropriate level of profit」
The company combined company-wide expense reductions with price increases across products to secure profit amid higher raw material prices and various costs. - FY2023-Q3AdvancedAnnual report
「In terms of earnings, raw material prices and indirect costs rose substantially. The Company thoroughly reduced internal expenses and raised prices across its products, including LP gas cylinder valves, as the entire organization worked to secure an appropriate level of profit.」
The company continued its thorough internal expense reduction efforts, improving operating profit from ¥11 million in the same period of the previous year to ¥177 million for the cumulative third quarter despite higher raw material prices and other costs. - FY2022RestatedAnnual report
「We have continued efforts to reduce costs internally and improve management efficiency, but decided to raise product prices to cover increases in materials and other costs beyond what could be absorbed through management efforts.」
The company confirmed its policy of continuing internal cost reduction and management efficiency efforts, while addressing material cost increases that cannot be fully absorbed through price increases. - FY2022-Q3RestatedAnnual report
「We have continued efforts to reduce costs internally and improve management efficiency, but decided to raise product prices to cover increases in materials and other costs beyond what could be absorbed through management efforts.」
The company reiterated its policy of continuing internal cost reduction and management efficiency efforts, and explained that it had raised product prices in response to higher material and other costs. - FY2022-Q1RestatedAnnual report
「We continue to work to reduce expenses and improve management efficiency, but for the cumulative first quarter, we recorded an operating loss of ¥14 million, compared with operating profit of ¥8 million in the same period of the previous year.」
Although expense reductions and management efficiency improvements continued, the company could not absorb the surge in brass prices and other factors, resulting in an operating loss in the first quarter. - FY2021AdvancedAnnual report
「Factory operations were reduced through active temporary closures, causing inventories to decline substantially, by ¥610 million from the end of the previous fiscal year, which had a negative impact on profit and loss. However, while receiving employment adjustment subsidies, the company undertook substantial expense reductions throughout the organization, resulting in operating profit of ¥84 million, up 137.1% from the previous fiscal year, ordinary profit of ¥79 million, up 268.6%, and net profit of ¥45 million, up 748.2%.」
The company continued company-wide expense reductions and, despite the effects of lower factory utilization and reduced inventories due to temporary closures, improved operating profit to ¥84 million and ordinary profit to ¥79 million. - FY2021-Q3AdvancedAnnual report
「In terms of profit and loss, although we actively implemented temporary closures as described above, we were able to increase product and merchandise sales slightly, and company-wide expense reduction efforts proved effective. As a result, operating profit improved substantially to ¥77 million, up 162.2% year on year, and ordinary profit to ¥77 million, up 274.6%.」
While implementing temporary closures in response to COVID-19, company-wide expense reductions proved effective, improving operating profit and ordinary profit to ¥77 million each. Operating profit was also up 162.2% year on year, and ordinary profit was up 274.6%. - FY2021-Q2AdvancedAnnual report
「In terms of profit and loss, although we actively implemented temporary closures as described above, we were able to increase product and merchandise sales slightly and worked to reduce expenses throughout the company. As a result, operating profit improved substantially to ¥38 million, up 78.2% year on year, and ordinary profit to ¥41 million, up 161.6%.」
The company continued company-wide expense reductions, improving operating profit to ¥38 million and ordinary profit to ¥41 million. - FY2021-Q1RaisedAnnual report
「In terms of profit and loss, profitability deteriorated substantially because factory operations were reduced through temporary closures to prevent the spread of COVID-19. However, as a result of thoroughly strengthening expense reductions not only at the factory but also at headquarters and sales offices, operating profit was ¥8 million (compared with an operating loss of ¥5 million in the same period of the previous year), ordinary profit was ¥11 million (compared with an ordinary loss of ¥2 million), and net profit for the quarter was ¥3 million (compared with a net loss for the quarter of ¥5 million), maintaining profitability.」
Amid deteriorating profitability due to reduced factory operations associated with the spread of COVID-19, the company expanded and thoroughly strengthened expense reductions from the factory to headquarters and sales offices, maintaining profitability with operating profit of ¥8 million, ordinary profit of ¥11 million, and net profit for the quarter of ¥3 million. - FY2020AdvancedAnnual report
「In parallel with developing these businesses, improving profitability through productivity gains and cost reductions is an important management issue for the company, and the entire company will focus on the following. ① Continue efforts to reduce manufacturing and selling, general and administrative expenses ② Reduce costs through overseas OEM production for unprofitable products ③ Continue reducing costs through in-house production of outsourced processing ④ Promote operational efficiency through the introduction of IoT and AI technologies」
In addition to expense reductions, overseas OEM production, and in-house production of outsourced processing, the company identified the introduction of IoT and AI technologies as new means of improving productivity and reducing costs. Operating profit also improved from a loss in the previous fiscal year to ¥35 million. - FY2020-Q3AdvancedAnnual report
「In terms of profit and loss, the increase in the depreciation burden for the new production line for LP gas cylinder valves completed in the previous fiscal year and the increase in freight and other various costs were substantial. To address these factors, we worked to reduce expenses by cutting factory consumables and expendable tools and reducing outsourcing costs through in-house production of parts, while also pursuing price increases for various products. As a result, operating profit was ¥29 million, up 246.8% year on year, and ordinary profit was ¥20 million, compared with ¥1 million in the same period of the previous year.」
Reductions in factory consumables and expendable tools, in-house production of parts, and product price increases resulted in operating profit of ¥29 million and ordinary profit of ¥20 million, improving profit from the same period of the previous year. - FY2020-Q2AdvancedAnnual report
「In terms of profit and loss, we worked to absorb the higher depreciation burden from the new production line for LP gas cylinder valves completed in the previous fiscal year and the increase in expenses resulting from higher freight and other various costs through reductions in factory consumables and expendable tools, lower outsourcing costs through in-house production of parts, productivity improvements through process changes, and price increases for LP gas cylinder valves and bulk accessories. As a result, operating profit was ¥21 million (compared with an operating loss of ¥0 million in the same period of the previous year), and ordinary profit was ¥15 million (compared with an ordinary loss of ¥7 million in the same period of the previous year).」
Measures including reductions in factory consumables and expendable tools, in-house production of parts, and productivity improvements through process changes continued, resulting in a shift from an operating loss in the same period of the previous year to operating profit of ¥21 million. - FY2020-Q1RestatedAnnual report
「In terms of earnings, during the current period we sought to absorb the higher expenses arising from depreciation of the new LP gas cylinder valve manufacturing line completed in the previous period, as well as increases in freight and other costs, through reductions in outsourcing costs from in-house production of components, productivity improvements from process changes, and price increases for bulk ancillary equipment. However, these measures had not yet taken full effect in the first quarter, resulting in an operating loss of ¥5 million, compared with operating income of ¥23 million in the same period of the previous year, an ordinary loss of ¥2 million, compared with ordinary income of ¥20 million, and a quarterly net loss of ¥5 million, compared with quarterly net income of ¥19 million.」
Although measures including in-house production of parts, productivity improvements through process changes, and price increases for bulk accessories have continued, the higher depreciation burden for the new line and rising various costs could not be fully absorbed in the first quarter, and the measures did not produce their full effect. - FY2019RaisedAnnual report
「As significantly improving profitability through productivity improvements and cost reduction measures is an urgent management issue, the entire company will focus on the following. ① Promote overseas OEM production for unprofitable products ② Improve productivity through continued process improvement activities and equipment upgrades ③ Expand value analysis proposals involving design changes ④ Reduce costs through in-house production of outsourced processing, using personnel made available by the operation of an integrated production line for LP gas cylinder valves」
The company identified cost reduction measures as an urgent management issue and specified multiple approaches: overseas OEM production, process improvements and equipment upgrades, value analysis proposals, and in-house production of outsourced processing. - FY2018RaisedAnnual report
「We are currently implementing the following initiatives to achieve these indicators. Accordingly, we will maintain the numerical targets as they are and work to achieve them as early as possible. ① Expand the low-temperature valve business centered on LNG and hydrogen ② Develop new businesses focused on food processing ③ Improve productivity and reduce costs through overseas OEM production, in-house production of outsourced processed parts, and strengthening the production control system」
The scope of measures has expanded beyond the existing level-loaded production and in-house production of parts to include overseas OEM production, a stronger production control system, and new business development. - FY2018-Q2RaisedAnnual report
「Although there are concerns that higher material costs will reduce profit margins going forward, we are advancing a review of the production control flow and productivity improvements through multiskilling to address this.」
In addition to the existing level-loaded production and in-house production of parts, the company has added a review of the production control flow and multiskilling as measures to address higher material costs. - FY2018-Q1RestatedAnnual report
「In terms of profit and loss, we are firmly continuing the cost reduction measures implemented since the previous fiscal year, including thorough level-loaded production aimed at maintaining and improving factory utilization and in-house production of parts.」
The policy of continuing and strengthening level-loaded production and in-house production of parts was reiterated. - FY2017AdvancedAnnual report
「Although the price of brass, the main raw material, rose from the second half of the current fiscal year, it remained on average below the previous fiscal year's level. Cost reduction measures, including thorough level-loaded production to maintain and improve factory utilization and the promotion of in-house production of parts, also proved effective and led to an improvement in profit. As a result, the gross profit margin improved by 3.5 percentage points, from 15.2% in the previous fiscal year to 18.7% in the current fiscal year,」
Thorough implementation of level-loaded production and in-house production of parts proved effective, improving the gross profit margin from 15.2% to 18.7%, a 3.5-percentage-point improvement. - FY2017-Q3AdvancedAnnual report
「In terms of profit and loss, the stabilization of brass prices, the main raw material, and the success of cost reduction measures, including level-loaded production from the current fiscal year to stabilize and improve factory utilization and in-house production of parts, led to an improvement in profit.」
Level-loaded production and in-house production of parts introduced from the current fiscal year proved effective, improving the gross profit margin from 14.5% in the previous fiscal year to 19.4%. - FY2017-Q2First statedAnnual report
「Various measures to reduce costs were implemented, including level-loaded production from the current fiscal year to stabilize and improve factory utilization, and efforts to promote in-house production of parts.」
Level-loaded production was introduced from the current fiscal year to stabilize and improve factory utilization, and in-house production of parts is also being promoted.