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Other Disclosures6363Torishima Pump Mfg.Co.,Ltd.Machinery

Metal 3D printers shorten lead times and extend service life (expanding the use of the latest additive manufacturing technology to refurbish aging pumps)

酉島製作所 is expanding its initiative to manufacture integral impellers with a metal 3D printer and use them to refurbish components for aging pumps serving social infrastructure. At a river drainage pumping station in Hyogo Prefecture, the lead time was shortened from approximately 6 months to 1.5–2 months.

Worth reading
44Recurring
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Direction
Improvement
Direction inferred from the company’s description.
Scale
—
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Wording
Definitive
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Announced details

Metal AM (hybrid additive and subtractive manufacturing) technology / integral impeller / hybrid AM machine (DMG MORI's Lasertec 65 3D)
Applicable field (uses covered by this announcement)

Pumps serving social infrastructure, river drainage pumping stations, drainage pumping facilities, stormwater pumping stations, and critical pump refurbishment at private-sector plants in industries such as power and chemicals

What the company reported numerically
Quantitative Effects

The lead time was shortened from approximately 6 months to 1.5–2 months. Production can be completed in as little as 2 weeks. No cracks occurred in AM-manufactured impellers during a liquid penetrant test conducted after continuous operation testing. The corrosion mass-loss rate of the AM material was a fraction of that of conventional cast stainless steel.

Usage history

Actually applied in refurbishment work at a river drainage pumping station in Hyogo Prefecture

Relationship between the counterparty and the company
Torishima Pump Mfg.Co.,Ltd.6363
Relationship with the Company

The disclosure states that quality verification was conducted in collaboration with academic institutions and others, but the specific institutions and relationship are not disclosed.

In this announcement the company addresses none of Contract Value / Offering price / Impact on Business Performance.

Announced details
ItemDetails
Names of Products / Services CoveredMetal AM (hybrid additive and subtractive manufacturing) technology / integral impeller / hybrid AM machine (DMG MORI's Lasertec 65 3D)
Relationship with the CompanyThe disclosure states that quality verification was conducted in collaboration with academic institutions and others, but the specific institutions and relationship are not disclosed.
Applicable areaPumps serving social infrastructure, river drainage pumping stations, drainage pumping facilities, stormwater pumping stations, and critical pump refurbishment at private-sector plants in industries such as power and chemicals
Quantitative EffectsThe lead time was shortened from approximately 6 months to 1.5–2 months. Production can be completed in as little as 2 weeks. No cracks occurred in AM-manufactured impellers during a liquid penetrant test conducted after continuous operation testing. The corrosion mass-loss rate of the AM material was a fraction of that of conventional cast stainless steel.
Usage historyActually applied in refurbishment work at a river drainage pumping station in Hyogo Prefecture
Items this document does not state (13)
CounterpartyCounterparty overviewContract ValueOffering priceContract DateLaunch dateAward/certification nameAwarding / certifying bodyRegistration number and expiry dateLocationLocation scaleImpact on Business PerformanceSource

These are items the company does not state in this document. We do not leave them blank, nor fill them in from other sources or by inference.

The reasons the company gives

The company's own explanation, not something inferred from the numbers.

To address tight project schedules caused by unexpected corrosion in aging pump components and ensure reliable restoration within the limited construction period during the non-flood season. Metal AM eliminates preliminary processes such as making wooden patterns, while forming components as a single piece to reduce corrosion and weaknesses at joints.

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Metal 3D printers shorten lead times and extend service life (expanding the use of the latest additive manufacturing technology to refurbish aging pumps) | Torishima Pump Mfg.Co.,Ltd. (6363) timely disclosure | Komori